A pozzolanic material is essentially a silicious or aluminous material. Currently, the factory supplies two finished cement products, namely. Portland pozzolana cement ppc portland pozzolana cement, product of future, is prepared by a fullyautomated, dry manufacturing process using state of the art technology under strict quality assurance at all stages of manufacturing with the help of the robotic polab system. Ppc cement portland pozzolana cement hibond cement. Field testing of cement open the bag and take a good look at the cement. Ppc or portland pozzolana cement is one of the cement products of deccan cements limited dcl.
A pozzolanic material is essentially a silicious or aluminous material which while in itself possessing no cementitious properties, which will, in finely divided form and in the presence of water, react with calcium. Ppc is a pozzolona portland cement whereas opc is an ordinary portland cement. Portland pozzolana cement ppc portland pozzolana cement also commonly known as ppc cement. Pozzolanic materials include flyash, shale, volcanic ash, calcined clay, silica fumes etc. In modern construction, the major type of pozzolan cement is portland pozzolan cement, produced by grinding together portland cement clinker 6080 percent, an. It was developed from other types of hydraulic lime in england in the early 19th century by joseph aspdin, and. Pozzolanic materials by themselves are not cements, but they contain silica and alumina in a reactive form. Portland pozzolana cement is a kind of blended cement which is produced by either intergrinding of opc clinker along with gypsum and pozzolanic materials in certain proportions or grinding the opc clinker, gypsum and pozzolanic materials separately and thoroughly blending them in certain proportions. In modern construction, the major type of pozzolan cement is portlandpozzolan cement, produced by grinding together portland cement clinker 6080 percent, an. Pdf mechanical properties of recycled aggregate concrete. The properties of concrete using pozzolana and palm kernel shells as replacement of portland cement and crushed granite were investigated.
Mechanical properties and durability of mortar and. Pdf properties of mortars with natural pozzolana and. Portland pozzolana cement ppc ordinary portland cement opc contact us. Pozzolana is an artificial or natural material which has silica in it in a reactive form. Portland pozzolana cement ppcdefinition, properties. The vicat apparatus was used for the purpose of determining the setting time and standard consistency of the limepozzolana cement in accordance with the provisions of 6, with a needle diameter 1. Ordinary portland cement of grade43 ultratech cement conforming to indian standard is. The pozzolana cement has many properties similar to ordinary portland cement. Concrete mix design with portland pozzolana cements. Mechanical properties and durability of mortar and concrete containing natural pozzolana and limestone blended cements. Mechanical properties of recycled aggregate concrete produced with portland pozzolana cement article pdf available march 2016 with 2,714 reads how we measure reads.
Cement and concrete ced 2 designator of legally binding document. Lime pozzolana cement by itself can make an excellent cementing material for lowrise construction or mass concrete and in some countries e. Portland pozzolana cement improves pore size distribution and also reduces the micro cracks in the cement paste at the transition zone due to pozzolanic action and being finer than opc. Pozzolana is abundant in certain locations and is extensively used as an addition to portland cement in countries such as italy, germany, kenya, turkey, china and greece.
For the love of physics walter lewin may 16, 2011 duration. It was developed from other types of hydraulic lime in england in the early 19th century by joseph aspdin, and usually originates from limestone. Dec 03, 2017 for the love of physics walter lewin may 16, 2011 duration. Initial setting time 30 min minimum final setting time 600 min maximum. But it also offers some additional properties, which are given below. The properties of cement during hydration vary according to. Due to the spherical shape concrete move more freely and more fineness of particles allows better filling of the pores. Twelve concrete mixes were produced by combining pozzolana and palm kernel shells pks to replace 10%, 20%, 30% and 40% of portland cement and 20%, 30% and 40% crushed granite respectively in a 1. Limepozzolana cement lpc was bagged in polyethylenelined bag and ready for use. Estimation of pozzolana content in portland pozzolana cement. Properties of mortars with natural pozzolana and limestonebased blended cements article pdf available in aci materials journal 1085. A pozzolanic material is essentially a siliceous or aluminous material which possess no cementitious properties.
Composition, production and properties structures and buildings ice. Portland cement en 1971 cem i 52,5 n tu portland cement en 1971 cem i 52,5 nhs. Portland pozzolana cement is 1489 part i the history of pozzolanic material goes back to romans time. The next development in the manufacture of portland cement was the introduction of the rotary kiln, which produced a stronger, more homogeneous mixture and facilitated a continuous manufacturing process.
Fly ash is a very fine material produced as a residue precipitated electrostatically or mechanically from. Depending on special requirements of customers, it is also currently packing, in what is called jumbo polythelene bags, each holding 2 tons of cement, for its customers of overseas market. At 3 days mpa minimum at 7 days 22 mpa minimum at 28 days 33 mpa minimum. Machine crushed angular granite metal passing through 20 mm sieve and retained on 10 mm sieve has been used. Determination of the pozzolanic properties of olotu marine. Normally, it packs its products in 50 kg packing polyethylenepaper bags. The percentage of pozzolanic material used in the preparation should be between 10 to 30. At the time of writing, upm had been in discussion with the cement sector. Ordinarynormal portland cement is one of the most widely used type of portland cement. Portland limestone cement part i preparation of cements 40 inan sezer 5 investigated the physical and mechanical properties of cements prepared by replacing 0621 and 35% of clinker with limestone by intergrinding method. Fly ash is a very fine material produced as a residue precipitated electrostatically or mechanically from the exhaust gases of coalfired thermal power station. Pozzolan cement article about pozzolan cement by the. Opc ordinary portland cement and ppc pozzolanic portland cement both to domestic and export markets.
Fineness, spectroscopy, compressive strength, physical properties, portland cement. The properties of pozzolanic cement are very different from those of conventional portland cement cem i, and these differences and their effects on concrete production and site practice must be recognised. As additives in modern portland cements, pozzolans. Ppc is special blended cement useful in general construction work and is especially suitable for applications in aggressive environmental conditions. Development of mix design method in efforts to increase concrete performance using portland pozzolana cement ppc. These oxides interact with one another in the kiln at high temperature to form more complex compounds.
Water proof cement water proof cement is similar to opc, with small portion of calcium stearate or non saponifibale oil to impart waterproofing properties. Cuba lime pozzolana portland cement blends are sold as an alternative to portland cement. Effects of using pozzolan and portland cement in the. Pozzolana portland cement ppc is manufactured by combination of pozzolanic materials. Cem ii am pl 42,5 r type product description and analysis the cement is produced by grinding a mixture of additives pozzolana prescribed by standards max. Influence of agricultural waste ash as pozzolana on the physical properties and compressive strength of cement mortar.
Portland pozzolan cement definition is a portland cement to which pozzolana is added during the grinding of the cement clinker. The term pozzolan cement is derived from the name of a friable volcanic rock pozzolana used in ancient rome as an additive to lime in the production of hydraulic cement. Portland limestone cement part i preparation of cements. In 1824 joseph aspdin gave the name as portland cement as it has similarity in colour and quality found in portland stone, which is a white grey limestone in island. The cement produced was tested for compressive strength and setting times and the results confirmed the appropriateness of the use of the clay as a pozzolana. This clinker is now mixed with gypsum and pozzolana materials in the required proportion and thus the portland pozzolana cement is obtained. Types, properties, constituents, manufacture, uses and advantages of ordinary portland cement is discussed. The relative proportions of these oxide compositions are responsible. The study present the behaviour of fly ash portland cement mix, calcined clay portland cement mix and rice husk ash portland cement mix as cementing agents in the production of concrete. Specification for portlandpozzolana cement, part 2. Pdf development of mix design method in efforts to. Portland pozzolana cement has spherical cement particles and they have higher fineness value. Portland pozzolana cement manufacture, properties and uses.
Resistance to chloride penetration of blended portland cement mortar containing palm oil fuel ash, rice husk ash and fly ash. Cements composition, types finish up cement manufacture properties of component phases types of cements chapter 2 properties of concrete neville chapter 6 concrete. Importance of portland pozzolana cement ppc for durable. Rapid hardening portland cement rapid hardening portland cement is similar to opc, except that it is ground much finer, so that on casting, the compressible strength increases rapidly. First is the economic gain obtained by replacing a substantial part of the portland cement by cheaper natural pozzolans or industrial byproducts. Portland pozzolana cement ppc an ecofriendly product. Therefore the free water cement ratio required for a given concrete strength must be reduced. Institution of civil engineers leslie struble, paul livesey, peter del strother, g c bye on. Portland pozzolana cement ppc the construction civil. It was stronger than portland cement but its poor water resistance and corrosive qualities limited its use in building construction. Portlandpozzolan cement definition of portlandpozzolan. Portland pozzolana cement ppc portland pozzolana cement ppc portland pozzolana cement is a kind of blended cement which is produced by either intergrinding of opc clinker along with gypsum and pozzolanic materials in certain proportions or grinding the opc clinker, gypsum and pozzolanic materials separately and thoroughly blending them in certain proportions. Compared to industrial byproduct pozzolans they are characterized by larger ranges in composition and a larger variability in physical properties.
Highquality portland cement clinker, gypsum and pozzolanic materials are thoroughly interground or blended in certain proportions for producing ppc. Legally binding document step out from the old to the newjawaharlal nehru. Pozzolan cement article about pozzolan cement by the free. The benefits of limestone filler lf and natural pozzolana np as partial replacement of portland cement are well established. If the percentage is exceeded, the strength of cement is reduced. Portland fly ash cem ii portland pozzolana cem ii portland slag cem i portland. It is known that lafarge cement have trialled paper sludge ash material in the production of clinker feedstock for manufacturing portland cement.
Chemical composition of cement the raw materials used for the manufacture of cement consist mainly of lime, silica, alumina and iron oxide. Also, portland cement amounting to 1, 2, 3, and 4 percent of dry sample weights was used for the corresponding mixes. The portland pozzolana cement is a kind of blended cement which is produced by either intergrinding of opc clinker along with gypsum and pozzolanic materials in certain proportions or grinding the opc clinker, gypsum and pozzolanic materials separately and thoroughly blending them in certain proportions. Along with pozzolanic materials in specific proportions, ppc also contains opc clinker and gypsum. Nearly half of the cement produced in india these days is portland ozzolana cement ppc which normally contains calcined clay or fly ash as pozzolanic material. Specification for portland pozzolana cement, part 1. Importance of portland pozzolana cement ppc for durable construction 1.
Portland pozzolana cement conforming to is 14981991 was adopted in this work. With our bulk truks or customers, we also deliver cement in bulk trucks. Concrete mix design with portland pozzolana cements the indian standard is. Portland pozzolana cement ppc ppc is produced from one of the finest limestone resources and blended with pozzolana bearing reactive silica, supported by advanced process control systems. The pozzolanic material may not posses cementitious property but it is a material which essentially contains silicious or aluminous material. Know more about the difference, grade of both cement type sand its use for type of constructions. As the need for buildings and similar facilities and the. Ordinary portland cement is one of the most widely used type of cement. The material is viscous, sticky and hard to dry and can vary in viscosity and lumpiness 2. Mechanical properties of recycled aggregate concrete.
Ordinary portland cement constituents, properties, types. The application of pozzolana in portland cement is mainly controlled by the local availability of suitable deposits and the competition with the accessible industrial byproduct supplementary. Pozzolana is a natural or artificial material containing silica in a reactive form. Portland pozzolana cement ppc has following advantages when concrete is in its fresh state. Chemical composition degree of fineness it is possible to manufacture different types of cement by changing the percentages of their raw materials. These types of cement are manufactured by using pozzolanic materials as one of the main ingredient. The behaviour of portland pozzolana cement concrete in. As in the case of pozzolanic cements, for which the current pozzolana content is about one third by weight of cement, the most outstanding variations.
The colour of the cement should normally be greenish grey. The chemical composition and physical properties are given in table 1. Ordinary portland cement opc is the most common and popularly used cement in the world, but another option, which is portland pozzolana cement, has also risen to. Influence of agricultural waste ash as pozzolana on the. Portland pozzolana cement ppc is manufactured by the inter grinding of opc clinker with 10 to 25 per cent of pozzolanic material. Portland cement properties may undergo several qualitative modifications the extent of which substantially depends on the pozzolana clinker ratio. Pozzolana and palm kernel shells as replacements of. Pozzolana is a volcanic powder found in italy near vesuvius. Paper sludge is currently in use as an alternative fuel. Mechanical properties of glass fiber reinforced concrete. It has an energy content that makes it a useful candidate as an alternative fuel for the manufacture of portland cement. The pozzolana cements of classical antiquity were made simply by mixing volcanic pozzolana with lime cao, produced by heating limestone. Tarmac sustainable construction solutions aggregates. How to make alternatives to portland cement howtopedia.
For a given water cement ratio, pozzolanic cement will produce a significantly lower 28day compressive strength than portland cement. Portland pozzolana cement is produced by grinding together portland cement clinker and artificial pozzolana fly ash with addition of gypsum or calcium sulphate. Economic and environmental advantages by reducing co2 emission are well known. The portland pozzolana cement is manufactured by mixing ordinary portland cement with 10 to 25 percent of the pozzolanic material. Introduction the addition of suitable pozzolanic materials in portland cement to produce portland pozzolana cement or blended cement is a common practice all over the world. Portland pozzolana cement ppc an ecofriendly product by. The results of the various tests on cement properties are given in table 1. Portland pozzolana cement bis certification as per is. Types of cement portland cement natural cement expansive cement highalumina cement.